Ovaviu bilong Prodak

Headlight Hardcoat Line em i bilong putim 'automated coating' long ol PC hetlait na teilait lens, na tu, rausim das, 'flow' o 'spray coating', 'IR flash-off', 'UV curing', 'cooling' na 'inspection'.

Headlight Hardcoat Line

Pinisim Hetlait Hardkot Proses

Loading → Cleanroom Preheating → Electrostatic Dedusting → Precision Hardcoat Application (Flow/ Spray) → IR Flash-off (Solvent Evaporation) → UV Curing → Forced Cooling → Inspection → Anloading

Redim pes –Klinim, rausim das na hatim pastaim long lukim olsem 'substrate' i stap gut na 'coating' i pas gut.

Koting &Curing –Flow/spray coating bihainim IR flash-off na UV curing long kisim wankain 'hardcoat thickness' na 'complete curing'.

Kulim na Sekim –Fosim kol na laspela sekim bilong 'coating thickness', lukluk bilong pes na kwaliti bilong proses.

Bikpela sistem konfiguresen

Sistem bilong putim na hatim pastaim:Otomatik o manuel loding wantaim 'cleanroom preheating' bilong redim 'substrate surface'.

Elektrostatik Disting Sistem:Ol 'high-efficiency ion bars na ol yunit bilong bungim das long rausim ol liklik hap samting i stap antap long en pastaim long ol i putim long 'coating'.

Precision Coating Application System:Modular setup we i gat 'flow coating' o 'reciprocating spray guns' wantaim 'closed-loop fluid delivery'.

IR Flash-Off System:PID-regulated infrared heating zones we ol i wokim bilong mekim gutpela 'solvent evaporation' na 'coating leveling'.

UV Curing System:Ol LED o 'mercury-vapor UV lam we ol i ken stretim na i gat ol 'intensity monitor' na ol 'cooling modules'.

Forced Cooling System:Ol ples we i gat kolpela win i stap klostu long en bilong daunim temperaja bilong ol samting pastaim long ol i holim.

Sistem bilong sekim na rausim:Ol ples bilong sekim ol samting na ol masin bilong rausim ol samting i pinis.

Elektrikel na Kontrol Sistem:Sentralais PLC, indastriel tatskrin HMI, na SCADA integresen wantaim sefti intalok

Teknikel Spesifikasen

Prodaksen Lain na Klinrum

Samting	Spesifikasen
Lain Layout	Stretpela / U-Seip, Modular
Klinrum Klas	ISO 7 (Klas 10,000)
Tempritsa	22-26 digri (±1 digri)
Hot	40-60% RH
Spit bilong Konveya	0.5–3.0 m/min, yu ken stretim
Maks. Sais bilong wokpis	800 × 600 × 300 mm
Prodaksen Kapasiti	120-600 pcs/h

Koting Aplikesen Sistem

Samting	Spesifikasen
Rot bilong putim	Flow Koting / Sprei Koting
Kain Koting	UV-Curable Acrylic Hardcoat
Tiknes bilong Koting	6–16 μm (±2 μm)
Gutpela Trensfe	Bikpela o wankain olsem 90% Flow / Bikpela moa o wankain olsem 85% Sprei
Filtresen	Klostu-Lup, 5-10 μm
Viskositi Kontrol	18-25 s, Ford Kap #4

Flash-Off & Curing System

Samting	Spesifikasen
IR Flash-Off	60-80 digri, 1-5 minit
Strong bilong UV	300-800 mW/cm2
UV Wevlengt	365 nm + 395 nm
UV Dos	2500–7000 mJ/cm2
Taim bilong oraitim	3-15 s LED / 1-3 minit Mercury Lamp
Kulim	25-30 digri, Fosim Air Kuling

Kontrol na Sefti

Samting	Spesifikasen
Kontrol Sistem	PLC + Touchscreen + SCADA
Proteksen long pairap	Ex d IIB T6
Sefti Sistem	Proteksen long Ovalod, Imejensi Stop, Ges Diteksen, Paia Supresen
Filtresen bilong win	G4 + F8 + H13

Ol aplikesen

Ol lens bilong hetlait bilong kar:Hardcoating bilong ol PC lens we ol i wokim long injeksen-.

Ol Lens bilong Telait:UV hatkot prosesing bilong PC baksait-lait lens.

Ol samting bilong LED lait:Koting bilong ol lait komponen bilong ol kar wantaim ol kompleks pes.

PC / PMMA Optical Components:Em i gutpela long ol samting we i klia na i nidim gutpela 'coating thickness'.

Enjiniaring we ol i wokim long laik bilong ol yet

Rikwaemen Riviu –Lukluk gen long ol droing bilong lens, ol samting bilong PC, fomulasen bilong koting, mak bilong mak na leit bilong faktori.

Traim bilong Koting –Skelim gut 'flow/spray' aplikesen, 'viscosity', 'film thickness', 'IR flash-off' na 'UV curing parameters'.

Lain Disain –Stretim ol sistem bilong putim 'coating', 'cleanroom', 'conveyor', 'curing', 'fixtures', 'inspection' na 'control' sistem.

Putim na kirapim wok –Givim sapot long instolesen, komisin, trening, FAT/SAT na prodaksen aksepsen bihainim ol samting we projek i laikim.

Koting Proses Kontrol

Viskositi na Tiknes bilong Koting:Kontrolim 'viscosity' bilong 'coating' na sekim 'thickness' bilong 'film' long holim wankain 'hardcoat' kavrej.

IR Flash-Off Control:PID-kontrolim IR hiting i save bosim tempereja na flash-off taim bilong stebol solvent evaporesen na koting leveling.

UV Curing Control:Lukluk long strong bilong UV, mak bilong UV na taim bilong kamap strong bihainim 'coating formulation'.

Konveya Spid Kontrol:Spid bilong konveya we yu ken stretim i save stretim ol 'coating', 'flash-off' na 'curing cycles' wantaim ol samting yu mas mekim.

Klinrum Envairomen Kontrol:Lukluk long tempereja, humiditi, ron bilong win na 'filtration' long daunim ol liklik hap pipia na ol bagarap long 'coating'.

Ol setifikesen na bihainim lo
ISO 9001
ISO 14001
ISO 45001
CE / ol sefti rikwaemen we i stret
Ol 'patent' na 'software copyrights'
Kastoma-spesifik kwaliti na pepa ol i laikim

FAQ

Q: Wanem em inap bilong prodaksen na spit bilong konveya?

A: Ol i wokim bilong 120 i go inap 600 pis long wan wan aua, na i wok wantaim spit bilong 0.5 i go inap 3.0 mita long wan wan minit bihainim ol spesifikesen bilong ol hap.

Q: Yu ken testim ol samting bilong mipela long putim 'coating'?

A: Yes. Ol i ken yusim ol traim bilong 'coating' long painimaut gutpela 'viscosity', rot bilong putim, 'flash-off' na ol 'UV curing' paramita pastaim long ol i wokim ol ikwipmen.

Q: Olsem wanem ol i save bosim 'thermal stress' long ol PC sabstret long taim bilong 'flash-off?

A: Infrared flash-off i yusim PID tempereja regulesen (60 i go inap 80 digri) long helpim 'solvent evaporation' na tu i daunim 'thermal impact' long ol 'polycarbonate materials'.

Q: Wanem ol sefti samting na ol mak we i no inap pairap i stap insait?

A: Ol i wokim bilong bihainim ol CE na GB gaidens, na i gat Ex d II BT6 'explosion-proof reitings bilong ol solvent eria, ol imejensi stop, na ol sistem bilong painim ges.

Q: Wanem infomesen yu nidim long kisim wanpela kwotesen?

A: Wanpela droing bilong lens, sabstret materiel, koting TDS, mak kapasiti na faktori layout em i inap long wanpela namba wan teknikel evaluesen. Ol i ken givim ol 'sample lens' na ol samting bilong 'coating' long ol traim taim ol i nidim.

Hot Tag: hetlait hatkot lain, Saina hetlait hatkot lain manifakta, saplaia, faktori