Otomotiv Paint Shop bilong Turnkey Otomatik Koting Solusen

 

Automotive Paint Shop em i wanpela 'turnkey' 'automated coating system' we i gat 'pretreatment', 'robotic spraying', 'curing', 'environmental control', na 'conveyor automation'. Ol i wokim bilong ol OEM bilong ol kar na ol Tier 1 saplaia, na em i save givim gutpela kwaliti bilong pes na gutpela wok bilong wokim ol plastik hap, ol samting insait long haus, ol samting bilong ausait, ol lam, na ol samting ol i wokim long ain.

 

 
  • Airbag Automatic Robot Inline Tracking Painting Line
    Wanpela 'airbag automatic robot inline tracking painting line' em i wanpela speselis indastrial koting sistem we i yusim ol hai-presisen multi-aksis robot na ol 'real-time traking algorithm long...
    lukluk moa
  • Bampa Pent Lain
    Wanpela 'bumper paint line' em i wanpela ful integreted 'surface finishing system' we ol i wokim bilong wokim ol bikpela volium bilong ol kar, na i save givim gutpela 'coating adhesion', gutpela...
    lukluk moa
  • Plant bilong putim hatpela koting
    Wanpela 'automated UV hard coating' plent we ol i wokim stret long ol samting bilong kar, na i save givim gutpela strong bilong sakim ol skrais long en, na i no inap long kisim smok, na i save...
    lukluk moa
  • Pent stua bilong mira bilong kar
    Wanpela stua bilong penim ol mira bilong kar em i wanpela otomatik, hai-presisen indastriel koting fasiliti we ol i wokim stret long prosesim ol kompleks otomotiv riaviu mira haus na...
    lukluk moa
  • Gril Pent Shop
    Grill Paint Shop em ol i wokim stret long ol PP automotive grilles, we i bungim ol robotik aplikesen na wokpis trensfe teknoloji long givim ful-proses otomesen stat long pretreatmen, hanling,...
    lukluk moa
  • Pent stua bilong ol hap bilong kar
    Wanpela stua bilong penim ol hap bilong kar em i wanpela bikpela -diuti indastriel koting fasiliti we ol i wokim stret long prosesim kain kain, i no stret seip bilong ol kar ausait na straksa...
    lukluk moa
  • BMC Bes Kot Lain
    Wanpela 'automated BMC base coat line' em i wanpela hevi-diuti, hai-efisiens 'turnkey' sistem we ol i wokim bilong putim ol gutpela 'primers' long ol 'thermoset' BMC 'reflector substrates', na...
    lukluk moa
  • Hetlait Hadkot Lain
    Headlight Hardcoat Line em i bilong putim 'automated coating' long ol PC hetlait na teilait lens, na tu, rausim das, 'flow' o 'spray coating', 'IR flash-off', 'UV curing', 'cooling' na 'inspection'.
    lukluk moa
  • Antifog Kot Lain
    Wanpela 'anti-fog coating line em i wanpela 'automated continuous manufacturing system' we i save putim na stretim ol spesel 'hydrophilic chemical layers' antap long ol plastik film o ol...
    lukluk moa
  • Carlamp IR UV Curing Line
    Carlamp IR UV Curing Line i save bungim infrared leveling na UV curing insait long wanpela 'continuous automated system' bilong ol 'coating', 'ink', na 'adhesive'.
    lukluk moa
  • Piano-Blak Interior Paint Shop
    Wanpela piano-blakpela peint stua em i wanpela speselis indastriel koting fasiliti we ol i wokim stret long putim ol blakpela koting we i gat 'ultra-'gloss', 'mirror-finish blakpela koting long ol...
    lukluk moa
  • Wara-Borne Paint Otomatik Pentim Lain
    Wanpela 'water-borne paint automatic painting line' em i wanpela indastriel pinis sistem we ol i wokim bilong lukautim bikpela 'viscosity' na strongpela 'humidity' bilong ol 'eco-frendli koting...
    lukluk moa
Pas 12 Las
 

Teknikel Spesifikasen

 

Paramita

Spesifikasen na Standet bilong Enjiniaring

Maks. Ol sais bilong komponen

1800 × 2000 × 900 mm (W × H × D) (Yu ken stretim long bampa, bodi panel, na ol narapela samting bilong kar)

Konveya Pit na Spit

Longwe bilong dok: 1000 mm; Carrier Pitch: 2000 mm (Yu ken stretim spit bilong lain bihainim ol samting yu laikim long wokim)

Teknikel i stap

Bikpela o wankain olsem 98% Operesenel Aveilabiliti (long Paint Shop na Sprei Aplikesen)

Taim bilong Prodaksen Saiklon

I no winim 52 seken long wan wan Jig-long-Jig (Optimasim long 3D simulesen)

Kapasiti na Opereting Rejim

Inap long 24 aua/de, 260 de/yia (3-pela sif/de); Bikpela o wankain olsem 1200 m2 peint pes/de

Air Make-Ap Unit (AHU)

Gutpela-presa klaimet kontrol i holim 23 digri ± 3 digri na 60% RH ± 10%

Spray Booth Downdraft Velocity

Minimum 0.35 m/s wankain 'vertical downdraft airflow' insait long hap we ol i penim piksa

Klinrum Standet

Klas 10,000 bikpela banis wantaim Klas 1,000 / Klas 100 lokalised FFU laminar winflo

 

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Ol Kategori bilong Prodak

Ol lain bilong penim ol samting bilong kar

  • Airbag Automatic Robot Inline Tracking Painting Line
  • Bampa Pent Lain
  • Gril Pent Shop
  • Pent stua bilong ol hap bilong kar
  • Pent stua bilong mira bilong kar
  • Fuel Lid Rotary Paint Line
  • Holim Pent Lain
  • Robotik Pent Lain

Ol sistem bilong karamapim lam bilong kar

  • Plant bilong putim hatpela koting
  • Hetlait Hadkot Lain
  • Hetlam Koting Lain
  • Antifog Kot Lain
  • Carlamp IR UV Curing Line
  • BMC Bes Kot Lain
  • Ol rot bilong bilasim insait na bilas
  • Piano-Blak Interior Paint Shop
  • Wara-Borne Paint Otomatik Pentim Lain
  • Wara-Otometik Pent Lain Bilong Ol Hat Bilong Ka

Olgeta peint stua na prodaksen sistem

  • Turnkey Paint Shop
  • Pent Boot
  • 2K Otomatik Pent Miksing Sistem

 

Komplitim Turnkey Paint Shop Konfigurasen

 

Sistem Modul

Integreted Equipment & Technologies

Sistem bilong Pritritmen bilong pes

Pawa was degris, DI wara rinsing, dainamik CO2 sno klinim, paia tritmen, na ionized das removal

Robot Spreing na Pent Saplai

6-axis ATEX ol robot we i no inap pairap, ol 'electrostatic rotary bells', ol 'HVLP spray guns', na ol 'automatic 2K paint mixing systems'

Sistem bilong draim na stretim

Ol 'IR leveling tunnels', ol 'hot-air convection avens', ol 'nitrogen-purged UV curing chambers, na ol 'cooling zones'

Konveya na lukautim ol samting

Ol pawa na fri 'overhead conveyors', 'floor skids', 'turntables', 'transfer robots', na RFID wokpis traking

Envairomen Kontrol Sistem

VOC tritmen sistem (RTO / kabon konsentreta), ol drai/wet filtresen yunit, na ol rot bilong klinim pipia wara

 

Otometik Peinting Proses Flo
Pretreatmen → Draim / Flash-Off → Robotic Spraying → Leveling → Curing → Quality Inspection → Packaging / Assembly

 

Ol gutpela samting bilong prodaksen
 

Bikpela namba wan-pas yield (FPY i winim o wankain olsem 92-95%)

Klinrum filtresen, rausim das i gat aion, na stretpela kontrol bilong envairomen i save daunim wok gen na ol hevi bilong bagarap long pes.

Inap long senisim kala hariap (<15 Seconds)

Ol 'automatic valve blok' wantaim 'solvent-air pulse cleaning i mekim kala i senis hariap na tu i daunim peint na 'solvent waste'.

Multi-Material Production Flexibility

Siemens PLC-bes resipi menesmen i sapotim kwik senis namel long PP, ABS, PC/ABS, BMC, metal, na ol komposit komponen.

Sefti na Envairomen Kompliens

Ol samting bilong ATEX we i no inap pairap, ol VOC tritmen sistem, na ol rot bilong bosim ol 'emission' i sapotim ol intanesenel sefti na envairomen rikwaemen.

 

 

Kwaliti Kontrol na Faktori Validesen

Pre-Sipmen Validesen (FAT)

Ol i save bungim olgeta samting, 72-aua kontinu mekenikel dry ran, PLC otomesen lojik verifikesen, na airflow balance testing (bikpela o wankain olsem 0.35 m/s) long 10,000 sqm fasiliti bilong mipela pastaim long salim i go.


Proses na Paramita Odit

Ol i save mekim 'sensor calibration', 'curing oven temperature uniformity testing', na 'fluid delivery pressure verification' bilong mekim wok bilong prodaksen i stap gut.


Kwaliti Menesmen Setifikesen

Ol i wokim ol ikwipmen aninit long ISO9001, ISO14001, na ISO45001 menesmen sistem, wantaim ATEX/IECEx 'explosion-proof solusen i stap long ol hap we i gat hevi long en.

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Bilong wanem yu mas makim mipela

20+ Planti yia bilong Turnkey Coating Ekspiriens
Stat long 2005, mipela i bin givim planti tausen 'automated coating lines' long olgeta hap bilong wol long ol 'automotive coating', 'electronics', na 'heavy machinery' indastri.

 

Ol global OEM na ol lida bilong indastri i trastim
Projek i bin kamap gut wantaim ol wol-klas brens olsem BYD, BASF, Yanfeng, na Marelli, wantaim ol wok bung wantaim Siemens, Fanuc, na ABB.

Pinisim In-Haus Manufakturing Bes

Hetkota bilong en i stap long Shenzhen wantaim wanpela moden prodaksen plent long Heyuan, we i gat ful-proses inap long R&D i go inap long wokim na testim.

Ol Smat Kontrol na Ol Patent Bilong Ol Manmeri

Mipela i gat planti 'patent' bilong 'automated spraying', na ol sistem bilong mipela i gat 'real-time paint flow monitoring, MES integresen, na 24/7 rimot trabelsuting.

Global Enjiniaring Ekspiriens

Wantaim ol projek we i kamap long 20+ kantri, ol enjiniaring tim bilong mipela i save sapotim ol intanesenel kastoma wantaim ol sevis bilong instolesen, komisin, na teknikel sevis.

 

Global Diliveri na Teknikel Sapot

Ekspot Pakejing & Siping

Ol 'control cabinet' na ol 'precision components' i gat 'vacuum-sealed anti-static na 'moisture-proof packaging. Ol hevi straksa i stap insait long ISPM-15 setifiket diwai bokis wantaim gutpela kontena loding.

Long-Sait Instolesen na SAT Komisining

Ol fil enjinia i save sapotim wok bilong bungim ol masin, wok bilong bungim lektrik, stretim ol paramita bilong robot, skelim ol samting long ples (SAT), na trening bilong opereta. Planti taim wok bilong kirapim wok i save kisim 3-4 wik.

Rimot sapot na waranti

I gat 12-pela mun global waranti, 24/7 rimot daignostik sapot (<2-hour response time), and spare parts assistance using globally standardized brands such as Siemens, Fanuc, ABB, and SMC.

 

Ol setifiket bilong mipela

 

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FAQ

 

Q: Wanem ol prodak we wanpela Automotive Paint Shop i ken prosesim?

A: Ol stua bilong mipela long penim ol kar em ol i wokim bilong ol plastik, ain, na ol narapela samting, olsem ol bampa, gril, mira, han, kava bilong 'airbag', ol samting insait long kar, ol hetlait, na ol narapela samting bilong kar. Ol i stretim sistem konfigurasen bihainim 'pat geometry', ol samting bilong 'coating', na 'production volume'.

Q: Wanem infomesen yu nidim long wokim wanpela 'customized automotive paint shop'?

A: Mipela i save laikim ol droing o sempel bilong prodak, ol spesifikesen bilong ol samting, kain koting, mak bilong prodaksen kapasiti, faktori layout, na ol kwaliti rikwaemen. Long ol dispela input, enjiniaring tim bilong mipela i kamapim proses disain, ikwipmen konfiguresen, na 3D leit simulesen.

Q: Wanem em i minimam oda kwantiti (MOQ) bilong wanpela stua bilong penim ol kar?

A:Ol stua bilong penim ol kar em ol i wokim olsem ol gutpela rot bilong stretim hevi. I no gat wanpela MOQ we i stap. Ol i save stretim olgeta wan wan sistem bihainim ol samting ol i laikim long wokim, sais bilong ol samting, level bilong otomesen, na ol kondisen bilong faktori.

Q: Em i save kisim hamas taim long pinisim wanpela 'turnkey automotive paint shop' projek?

A: Wanpela 'turnkey' projek i save nidim samting olsem 12-16 wik, we i gat wok bilong enjiniaring disain, 3D simulesen, wokim ol ikwipmen, Faktori Akseptans Testing (FAT), sipmen, instolesen, na Site Akseptans Testing (SAT).

Q: Hau bai yu mekim A-klas kwaliti bilong ol samting bilong kar?

A: Mipela i bungim ol 'Class 10,000 klinrum envairomen', 'localized Class 1,000 laminar airflow', 'ionized dust removal', 'AHU climate control', na ol 'robotic spraying parameters' bilong daunim das kontaminesen, orens skin, na ol hevi bilong koting.

Q: Hau bai yu makim namel long robotik spreing na reciprocating painting sistem?

A:6-aksis robotik sistem i gutpela long ol kompleks 3D pat olsem ol bampa, mira, na ol handel we i nidim planti-angle kavrej. Ol 'reciprocating systems' i gutpela moa long ol bikpela samting we i gat ol wankain seip na ol gutpela rot bilong 'coating'.

Q: Pent stua inap long lukautim ol narapela narapela samting bilong kotim?

A: Yes. Ol i ken stretim dispela sistem long ol 'waterborne coating', ol 'solvent-' peint, 2K polyurethane 'coating', 'UV coating', na ol 'high-gloss finishing systems. Ol ikwipmen bilong saplaim peint na ol rot bilong mekim pen i kamap strong em ol i save stretim bihainim 'coating chemistry'.

Q: Hau bai yu daunim pipia bilong peint taim yu wokim prodaksen?

A:Dispela sistem i yusim otomatik miksim peint, stretpela wara deliveri, RFID-bes resipi menesmen, na hariap kala-senis teknoloji long daunim ol lus bilong peint na mekim peint i kamap gutpela moa.

Q: Wanem ol sefti standet i stap insait long ol wok bilong penim ol samting we i gat solvent-?

A:Ol 'spray zones', ol 'fluid supply systems', na ol samting bilong pawa i ken kamap bihainim ol ATEX na IECEx 'explosion-proof requirements. Ol VOC tritmen solusen olsem RTO na ol kabon konsentresen sistem tu i ken bung wantaim bihainim ol envairomen regulesen.

Q: Yu save givim sapot long ol wok bilong putim ol samting na bihain long salim samting long ol projek ovasis?

A: Yes. Mipela i save givim ovasis instolesen, komisin, opereta trening, na SAT validesen. Dispela sistem i gat 12-pela mun waranti, teknikel sapot longwe, na helpim long ol spesel pat we ol i yusim ol komponen bilong ol bren olsem Siemens, Fanuc, ABB, na SMC.

Mipela i wanpela bilong ol profesenel 'automotive paint shop' manifakta na saplaia long Saina, na tu mipela i save sapotim 'customized service'. Plis yu ken baim ol gutpela 'automotive paint shop' long faktori bilong mipela. Welkam long kontektim mipela long kisim kwotesen.

Askim wok painimaut