Ovaviu bilong Prodak
Helmet Painting Line em i wanpela 'custom automated coating system' we ol i wokim bilong ol 'motobaik', spots, na 'safety helmet'. Em i gat ol spesel samting na 'multi-axis spraying long mekim gutpela 'seamless coverage' long ol kompleks 'curve', na i givim ol 'high-durabiliti pinis bilong wokim planti samting.
Ol bikpela gutpela samting
Rotari FiksaOl tul insait long 'variable-speed (5-18 RPM) i helpim long holim wankain tiknes bilong film long ol dip kontur.
3-Axis Reciprocator:Longpela raun (1600-2400 mm) wantaim ol gan we i gat planti 'angle' i mekim na ol i ken putim ful-profail koting long wanpela taim tasol.
Airflow bilong hul:Top-ea saplai na tupela-sait eksos i helpim long rausim peint mist long ol hul sel long daunim bubble.
Dual-Curing:I sapotim 'thermal convection' (65-115 digri) na 'UV curing' (90-120 mW/cm2) bihainim ol samting we ol i nidim long 'coating'.
Kwik-Senis Tul:Ol 'quick-disconnect mechanisms i larim ol i senisim ol samting insait long 15 minit samting.
Ol Jeneral Mekanikal Parameta
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Paramita |
Teknikel Spesifikasen |
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Ol kain 'helmet' we i stret wantaim |
Ful-pes, hap-pes, spots, na sefti helmet (sais bilong ol bikpela manmeri na pikinini) |
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Wokpis Lod Kapasiti |
1-2 hap / set, wanpela fiksa bearing kapasiti Liklik o wankain olsem 15kg |
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Rotesen Spid |
5-18 RPM (infinitely adjustable) |
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Ol 'Reciprocating Axes' |
3-axis kastom long-strok mekanis (1600–2400 mm) |
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Sais bilong lain |
L 18000~35000 × W 2800~4200 × H 3200~4000 mm |
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Bikpela freim samting |
Kabon ain i kamap tik wantaim 'stainless steel' insait paneling |
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Olgeta pawa we ol i putim |
55-105 kW |
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Pawa Saplai |
380V, 50Hz, 3-feis indastrial pawa |
Ol samting bilong wok na envairomen
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Proses Stej |
Paramita |
Teknikel Spesifikasen |
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Pritritmen |
Plasma Aktivesen |
4-6 kW (Surface tension I winim o wankain olsem 45 mN/m) |
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Static Elimination & Dust Removal |
Liklik o wankain olsem 180V (Efisiensi i winim o wankain olsem 99.6%) |
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Booth bilong sprei |
Envairomen na presa |
ISO Klas 8 (23±2∘C, 58±6%RH), -14 i go long -22 Pa |
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Sprei Sistem |
Gun Konfiguresen na Voltej |
4-8 gan long wanwan stesin, 55-95 kV elektrostatik voltej |
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Tiknes bilong piksa |
Primer: 18–26μm / Bes: 22–38μm / Klia: 25–42μm (±3μm) |
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Gutpela Trensfe |
Bikpela o wankain olsem 82% |
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Flash-of Zon |
Tempereja na Taim |
52-68∘C, 4-9 minit |
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Sistem bilong kurim |
Thermal / UV Curing |
Konveksen: 65-115∘C / UV Intensiti: 90-120mW/cm2 |
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Konveyans na Eksos |
Spit bilong lain na klinim |
2.5–12 m/min; wok bilong klinim 'exhaust' i winim o wankain olsem 98.5% |
Pinisim wok bilong penim 'helmet'
Proses Flo:
Putim → Klinim → Plasma Aktivesen → Rausim Statik na Das → Primer Spraying → Flash-off → Basecoat Spraying → Flash-off → Clearcoat Spraying → Curing → Cooling → Unloading → Unloading
Ol i ken stretim dispela proses long ol 'solvent-based' o 'UV-curable coatings bihainim ol samting bilong 'helmet', kain 'coating', na ol samting bilong pinisim.
360 digri Otometik Sprei Sistem
Multi-Axis Precision:Gutpela mosen plening i mekim na ol i ken yusim peint long ol kain kain jiometri.
Real-Taim Adjustmen:Servo-kontrolim posisen i save mekim 'spray distance' na 'angle' i kamap gutpela long mekim 'film thickness' i wankain.
Gutpela wok bilong ol samting:Gutpela wok painimaut i save daunim pipia na i save helpim wok bilong kamapim gutpela samting.
Oraitens bilong ol batchOtomatik operesen i save daunim wok bilong han long holim gutpela kwaliti standet.
Ol Eria bilong Aplikesen
Ol helmet bilong motobaik na skuta:Ful-pes, op-pes, na ol 'modular helmet' we i nidim 'class-A' ausait pinis.
Spot na Proteksen bilong ausait:Pasin bilong ron long baiskol, 'skating', 'skiing', na ol 'equestrian' sefti hetwea.
Indastriel na Sefti Gia:Ol hat hat bilong konstraksen na ol spesel samting bilong lukautim het long wok ples.
Ol senis bilong pinisim:Em i sapotim strongpela kala we i gat 'gloss/matte', ol 'metallic flakes', ol 'pearlescent effects', na ol 'topcoat' we i no gat mak.
Kwaliti Kontrol na Faktori Akseptens
Ol Setifiket Menesmen Sistem:Ol wok i bihainim ISO 9001, ISO 14001, na ISO 45001 standet.
CFD Flow Simulation:Ol i bin mekim long taim bilong enjiniaring long helpim wok bilong sprei long karamapim ol dippela hul.
Prototaip na Testing:Pre-prodaksen traim i ran we i yusim ol 'client blanks' long sekim 'film thickness' na 'compatibility' bilong en.
Factory Acceptance Test (FAT):On-sait inspeksen na laip operesenel tes pastaim long sipmen long sekim pefomens.
Putim na kirapim wok
Ekspert Setup:Ol enjinia tim bilong mipela i save lukautim olgeta wok bilong putim ol masin na pawa bihainim ol intanesenel standet.
Sistem Kalibresen:Stretpela stretim bilong ol 'spray parameters', 'automation logic', na 'conveyor speeds' bilong kisim gutpela autput.
Trening bilong ol opereta:Gaidens bilong ol wokmanmeri bilong yu long sait bilong operesen, mentenens oltaim, na stretim ol hevi.
Pefomens Verifikasen:Ol i mas mekim gutpela wok painimaut pastaim long ol i givim long ol narapela long mekim wok bilong en i stap gut, wok gut, na gutpela kwaliti bilong prodaksen.
Oraitim ol askim na bekim askim
Hot Tag: helmet paint lain, Saina helmet paint lain manifektsa, saplaia, faktori
